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Carbon
is the most abundant element on earth. Amongst the most common forms
of carbon are coal, coconut shell, wood, peat, and lignite. Wood
is the principal raw material used in the manufacture of the activated
carbon developed by R&D division of AIMTOP under brand name
KARBOSORB®.
Carefully selected raw materials are processed at low temperatures
(200-300°C) to remove natural volatile components and residual
moisture levels. This is the initial carbonisation step. This is
followed by passing the raw material through high temperature (800-1100°C)
activation reactor in the presence of a stringently controlled flow
of steam which is used as the oxidising medium. The activation reactor
used is fluidized bed reactor with steam activation.
The resulting product is a powerful adsorbent with a range of pores
of molecular dimensions. Under a scanning electron microscope the
pore development is clearly visible, appearing like a porous bath
sponge. This high concentration of pores within a relatively small
volume produces a material with a phenomenal internal surface area.
It is this vast internal surface area that gives activated carbon
its unique ability to adsorb a wide range of compounds from both
the gas and liquid phase. The target compound is contacted with
the activated carbon and subsequently diffuses into the internal
pore structure. The internal surface area of the activated carbon
exhibits weak Van der Waals forces wich lock the compound into the
pore structure. The process of transferring molecules from the gas
or liquid phase onto a solid surface is defined as adsorption.
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